Use case

Resolving Overheating and Downtime in Industrial Waste Processing

Illustrations

This project addresses companies looking for:

Industrial recycling facilities often grapple with equipment overheating and unplanned downtime, leading to reduced efficiency and increased operational costs. The EZR 2200HD Hydraulic Pre-Shredder from MTB Recycling offers a robust solution to these challenges, enhancing processing capabilities and minimizing maintenance requirements.

Description of the use case / service / project

Problematic: Overheating and Downtime in Industrial Recycling Operations

Industrial recycling facilities frequently encounter significant challenges related to equipment overheating and unplanned downtime. These issues can lead to:

Reduced operational efficiency
Increased maintenance costs
Potential safety hazards

Overheating typically arises from the high demands placed on machinery when processing heavy-duty materials such as industrial waste, car bodies, and other metals. This excessive heat generation can result in production stoppages and escalated maintenance needs.

Solution: EZR 2200HD Hydraulic Pre-Shredder by MTB Recycling

To address these challenges, MTB Recycling offers the EZR 2200HD Hydraulic Pre-Shredder, designed to enhance processing capabilities and minimize maintenance requirements.

Key Features and Advantages:

High Installed Power: The EZR 2200HD boasts an installed power range of 430 to 610 kW, delivering a formidable force of 70 to 99 tons at the tooth tip. This substantial power enables efficient handling of heavy-duty materials without the risk of overheating.
Automatic Flow and Torque Regulation: Equipped with advanced automatic flow and torque regulation, the pre-shredder adjusts its operations in real-time to accommodate varying material loads, ensuring consistent performance and preventing thermal overload.
Pre-Installed Hydraulic System: The inclusion of a pre-installed hydraulic system simplifies the installation process, reducing both downtime and maintenance requirements. This design feature allows for immediate integration into existing recycling lines.
Optimized Dimensions: With a length of 2200 mm and a diameter of 1080 mm, the EZR 2200HD is engineered for efficient material processing, contributing to improved recycling efficiency and reduced operational costs.

By integrating the EZR 2200HD Hydraulic Pre-Shredder into their operations, industrial recycling facilities can effectively mitigate issues related to equipment overheating and unplanned downtime, leading to enhanced productivity and cost savings.